Method for making horizontally layered momom tunnel device

ABSTRACT

MOMOM structural geometry and fabrication techniques are disclosed. A first oxidizable metal strip (3) and a second coplanar nonoxidizable metal strip (6) are deposited on an insulating substrate (2). An insulating layer (12) is deposited on the metal strips, followed by deposition of a third nonoxidizable metal layer. A generally vertical notch (14) is cut through the layers to the substrate providing left and right sections (15, 16) of the third metal layer, left and right sections (19, 20) of the insulating layer, and the first and second metal layers with facing edges (23, 24) spaced by the notch therebetween. An oxidized tip (25) is formed at the facing edge of the first metal layer. A fourth metal layer (26) is ballistically deposited over the oxidized tip and the left section of the third metal layer, using the notch edge of the right section of the third metal layer as a shadow mask, followed by oxidization of the fourth metal layer. A fifth horizontal metal layer (30) is ballistically deposited by a vertically columnated beam along the substrate across the bottom (28) of the notch between the oxidation layer on the fourth metal layer and the facing edge (24) of the second metal layer. The M-O-M-O-M structure is provided by the first metal layer (3)--the oxidized tip (25)--the fourth metal layer (26) at a generally vertical portion (39)--the oxidation layer (29) on the fourth metal layer at a generally vertical portion (41)--the fifth metal layer (30) and the second metal layer (6).

This is a divisional of U.S. Pat. No. 4,633,278.

BACKGROUND AND SUMMARY

The invention relates to metal-oxide-metal-oxide-metal, MOMOM, devices and fabrication methods.

In an MOMOM device, current is conducted by the tunneling of carriers such as electrons through the oxide barriers between the metal layers. Tunneling probability is determined by various factors, including the excitation level of the carriers, the work function and the height of the barrier between the metal and the oxide, the thickness of the oxide, etc. The MOMOM structure is analogous to a bipolar transistor, and it is desirable to have a very thin middle metal base region so that carriers surmounting the first oxide barrier from the end emitter metal will coast through the base metal layer and be collected in the end collector matal layer. It is also desirable to provide independently variable work function barrier heights and oxide thicknesses for the emitter-base junction and the base-collector junction. This enables differing input and output impedance values.

The present invention provides structural geometry and simplified efficient processing fabrication of a horizontally layered MOMOM device satisfying the above desirable characteristics and capable of operation in the visible region. Extremely small junction areas are provided, for example 10⁻¹⁰ cm², capable of detecting signals in the visible wavelength region, i.e., optical frequencies can excite the carriers to cross the junction barriers.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1-10 show sequential processing steps for fabricating an MOMOM device in accordance with the method of the invention.

FIG. 1 is perspective view showing an initial processing step.

FIG. 2 is a cross sectional view taken along line 2--2 of FIG. 1.

FIG. 3 is a cross sectional view taken along line 3--3 of FIG. 1.

FIG. 4 is a view like FIG. 2, but showing a further processing step.

FIG. 5 is a view like FIG. 3, but showing the processing step of FIG. 4.

FIG. 6 is a view like FIG. 4, showing a further processing step.

FIGS. 7-10 are views like FIG. 6, but showing further processing steps.

FIG. 11 is a perspective view of an MOMOM device constructed in accordance with the invention.

FIGS. 12-15 illustrate sequential processing steps and the resultant device therefrom in accordance with an alternate embodiment of the invention.

DETAILED DESCRIPTION

There is shown in FIG. 1 an insulating substrate 2 on which there is formed a set of first horizontal oxidizable metal layer strips 3-5, such as aluminum, and a set of second horizontal nonoxidizable metal layer strips 6-8, such as gold, coplanar with respective said first metal layers 3-5. Metal layers 6-8 are colinearly aligned with respective metal layers 3-5 and are overlapped at respective areas 9-11, FIGS. 1-3.

A first horizontal insulating layer 12, FIG. 4, is deposited or otherwise formed over first and second metal layers 3-5 and 6-8, FIG. 4. A third horizontal nonoxidizable metal layer 13 is deposited on insultating layer 12. A generally vertical notch 14, FIG. 6, is etched, such as by anisotropic etching, through the layers to substrate 2 to provide left and right sections 15 and 16 of metal layer 13 with facing edges 17 and 18 exposed by and separated by notch 14, left and right sections 19 and 20 of insulating layer 12 with facing edges 21 and 22 exposed by and separated by notch 14, and left and right respective first and second metal layers 3 and 6 with facing edges 23 and 24 exposed by and separated by notch 14. Notch 14 removes the area of overlap 9 between colinear metal strips 3 and 6, and likewise for strips 4 and 7, and 5 and 8. In the orientation in FIG. 1, notch 14 extends transversely acros the metal strips along section line 3-3.

The device of FIG. 6 is next placed in an oxidizing atmosphere. Only the exposed facing edges of the first metal layer strips, such as exposed edge 23 of strip 3, are oxidized because the second metal layer strips 6-8 and the third metal layer 13, including left and right sections 15 and 16, are all nonoxidizable material. After oxidation, there is thus an oxidized tip 25, FIG. 7, formed at the exposed facing edge 23 of first metal layer strip 3, and likewise for strips 4 and 5. A fourth oxidizable metal layer 26, FIG. 8, is then ballistically deposited, as shown at projection beam 27, over the oxidized facing edge tip 25 of metal layer 3 and over the left section 15 of metal layer 13 by using the opposite facing edge 18 of right section 16 as a shadow mask for such deposition, to substantially prevent deposition of metal layer 26 along substrate 2 across the bottom 28 of notch 14. Some of the metallization 26 will likely creep a small distance rightwardly along the bottom 28 of the notch, though the shadow masking keeps it to a minimum.

The substrate is then again placed in an oxidizing atmosphere, and only the fourth metal layer 26 oxidizes, at layer 29, because layer 6 and the right section 16 of layer 13 are nonoxidizable. A fifth horizontal metal layer 30, FIG. 10, is then ballistically deposited, as shown at vertically columnated beam 31, along substrate 2 across the bottom 28 of notch 14 between oxidation layer 29 of metal layer 26 and the exposed facing edge 24 of metal layer 6.

In an alternate embodiment and processing, FIGS. 12-15, where like reference numerals are used to facilitate clarity, the sidewalls of notch 14, FIG. 6, may deviate from vertical or near vertical, wherein for example the etching may proceed at a given slope sidewall aspect ratio. This is exemplified at sloped notch sidewall 32, FIG. 12. The processing of FIGS. 7-9 is followed, yielding the device shown in FIG. 12 which is identical to that in FIG. 9 except for the sloped sidewalls of the notch. Right section 20 of insulating layer 12 is then undercut etched to yield the undercut or cutout region 33, FIG. 13, beneath overhanging portion 34 of the right section 16 of metal layer 13. This is accomplished by providing first insulating layer 12 having a faster etch rate than the insulating layer 29 formed by oxidation of metal layer 26. An example of faster etch rate material is heavily phosphorous doped oxide.

Substrate 2 is then tilted, FIG. 14, clockwise through an angle about that of the noted aspect ratio of slope 32. Metal layer 30 is then ballistically deposited by vertically columnated beam 31. Beam 31 extends substantially parallel to the left notch wall 35. The overhanging portion 34 of right section 16 of metal layer 13 is a shadow mask for the right section 20 of insulating layer 12 to prevent deposition of metal layer 30 across the exposed edge 36 of right insulating layer section 20, to prevent ohmic shorting between metal layer 6 and the right section 16 of metal layer 13. This is desirable in implementations where metal layer 13, including its right section 16, is a grounded base plane in a common base configuration.

To finish the structures of FIGS. 10 or 15, longitudinal grooves 36 and 37, FIG. 11, are etched between and parallel to metal layer strips 3 and 6, 4 and 7, 5 and 8, etc. FIG. 11 shows three devices on the common substrate 2, though expansion to a high number of devices integrated on the same substrate is of course accomplished by the same noted processing. In the first device, the M-O-M-O-M structure is provided by first metal layer 3--oxidized tip 25--fourth metal layer 26 at portion 39--second insulating layer 29 at portion 41--fifth metal layer 30 and second metal layer 6. Metal layer 3 is on substrate 2. Insulating layer 25 is on substrate 2 horizontally adjacent and forming a junction 38 with metal layer 3. Metal layer 26 includes a generally vertical portion 39 on substrate 2 horizontally adjacent and forming a junction 40 with insulating layer 25. Insulating layer 29 includes a generally vertical portion 41 on substrate 2 horizontally adjacent and forming a junction 42 with metal layer portion 39. Metal layer 30 is on substrate 2 horizontally adjacent and forming a junction 43 with insulating layer portion 41. The area of junction 38 is substantially the same as the area of junction 43. The direction of layering of layers 3, 25, 39, 41 and 30 extends horizontally left-right and provides a rectilinear current path. Each of the junctions 38, 40, 42, and 43 extends vertically and laterally forward-rearward perpendicular to the noted horizontal left-right direction. Metal layers 3, 30 and 6 are substantially colinearly aligned strips extending horizontally left-right and having substantially the same vertical height and lateral width.

It is recognized that various alternatives and modifications are possible within the scope of the appended claims. 

We claim:
 1. A method for making an MOMOM tunnel device comprising:providing an insulating substrate; forming a first horzontal oxidizable metal layer on said substrate; forming a second horizontal non-oxidizable metal layer on said substrate coplanar with said first metal layer; forming a first horizontal insulating layer covering said first and second metal layers; forming a third horizontal non-oxidizable metal layer on said first insulating layer; etching a generally vertical notch through said layers to said substrate to provide left and right sections of said third metal layer, left and right sections of said first insulating layer with facing edges exposed by and separated by said notch, and left and right respective said first and second metal layers with facing edges exposed by and separated by said notch; placing said substrate in an oxidizing atmosphere, only said exposed facing edge of said first metal layer oxidizing, to form an oxidized tip; depositing a fourth oxidizable metal layer over said oxidized facing edge tip of said first metal layer and said left section of said third metal layer by using the opposite facing edge of said right section of said third metal layer as a shadow mask for said deposition to substantially prevent deposition of said fourth metal layer along said substrate across the bottom of said notch; placing said substrate in an oxidizing atmosphere, only said fourth metal layer oxidizing; depositing a fifth horizontal metal layer along said substrate across the bottom of said notch between said oxidized fourth metal layer and said exposed facing edge of said second metal layer.
 2. The invention according to claim 1 comprising anisotropically etching said notch to provide substantially vertical sidewalls, and ballistically depositing said fifth horizontal metal layer with a substantially vertically columnated beam.
 3. The invention according to claim 1 comprising:etching said notch to form sidewalls sloped at an angle relative to vertical; undercut etching said right section of said first insulating layer beneath said right section of said third metal layer; ballistically depositing said fifth metal layer with a columnated beam substantially parallel to the left notch wall, said right section of said third metal layer overhanging said undercut shadow masking said right section of said first insulating layer to prevent deposition of said fifth metal layer across the exposed edge of said right section of said first insolating layer to prevent ohmic shorting between said second metal layer and said right section of said third metal layer.
 4. The invention according to claim 3 comprising providing said first insulating layer having a faster etch rate than the insulating layer formed by said oxidized fourth metal layer.
 5. The invention according to claim 4 comprising forming said fifth metal layer by tilting said substrate clockwise through an angle about equal to said first mentioned angle, and then ballistically depositing said fifth metal with a substantially vertically columnated beam. 